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Is it good to start an (keyword) oil mill? What is the process?
It is definitely good to start an oil mill plant locally or invest an oil mill in other countries. With the development of the society, the demand for edible vegetable oils is increasing worldwide. With professional instruction and a practical business plan, it would be a profitable business to start an oil mill. So how to start it? What is essential for oil mill business? Steps to start getting oil for cooking vegetable oil Gather industry information Get more information about the cooking oil processing industry, such as oil processing technology, investment capital, market demand, competition and other information about the cooking oil industry. Only you have a deep understanding of the cooking oil industry and understanding the key information, you can make the right decision on your investment. Prepare a business plan A complete business plan can help you set all things towards the goal to avoid wasteful investment. Raw material supply Ensuring stable raw material supply plays an important role in the normal operation of the edible oil mill plant. In most cases, there are two ways to get the raw material, one is to buy it directly from the farmers or supplier, the other is to have your own farm to plant these raw materials. Get appreciation Get an appreciation for your oil mill factory. The place is better for better transportation. Certainly, a location that is close to the raw material supply areas and the final oil market would be great. Raise funds Fund is required for your oil mill. Only funds can buy equipment, raw materials, hire employees and more. Nowadays, if you have an attractive business plan, it is relatively easy to get investment capital. Many wealthy investors are searching for projects for investment in the world. Please choose a reliable supplier There are a lot of oil mill machinery suppliers in the market that can provide turnkey project service for setting up edible oil mill plant. Therefore, find a reliable one. Then, it can help you choose oil processing technology and the corresponding equipment. And it also handles the setup and commissioning of oil mill plant. Hire and train worker The management of a complete oil mill plant cannot be fully completed. Therefore, you need assistants. Hire some workers and tell them all the necessary things about the operation of oil mill machinery and improve the feeling of safety. Create a marketing plan Get a customized marketing plan for your final produced oil to help expand your sales and distribution channels.What are the benefits of setting up oil mill plant
The facilities provide employment opportunities to individuals. Hundreds of thousands of people worldwide are employed in oil mills as operators, security personnel, researchers, among others. From there they can earn a living to complete the ends.
The government gets revenue from taxing plants. The government plants like any other facilities. The funds from here can be used by the government to run its activities.
The plants supply edible oils to consumers. Households and some companies that rely on edible oils for their operations benefit from plant supplies.
Oil mills provide social facilities to the community. Some plants create social facilities in the surrounding community where they are located. These include activities such as building schools, hospitals, and building recreational facilities.
Plants help in waste management. Waste management should be practiced to help maintain a clean and healthy environment. Oil mill plants collect nearby seeds as well as the seeds that they process into useful items, allowing unwanted pieces to be disposed of efficiently.
Which Edible Oil Processing Method To Choose: Pressing Or Solvent Extraction?
There are two ways to produce edible vegetable oil: the oil pressing method and solvent extraction method. Pressing is a mechanical method, originating from traditional oil making methods in workshops. Although today’s oil-pressing method is a large-scale and industrial operation, its basic principle has not changed. The solvent extraction method is a method of extracting oil from oilseeds using internationally recognized and commonly used food-grade solvents based on the principle of extraction in food engineering. This extraction is essentially a physical dissolution process, in which there is no chemical reaction between the oil and the solvent.
From the history of the development of edible oil production process in the world, the extraction process is the most internationally recognized most advanced production process. In the early 20th century, the extraction method was first applied and developed in countries such as Europe and the United States, more than 90% of vegetable oils are now produced by the extraction method.
The solvent oil extraction process adopts hexane as its main component and specially designed for oil processing and production by the state. It is essentially different from ordinary gasoline with complex structure and high boiling point.
Solvent residue in vegetable oil is also a concern of consumers. Oils and fats are produced either by pressure or by extraction, which are inedible at first, and are called “crude oils”. According to national standards, “crude oil” must be refined to food, because whether it is extracted crude or pressurized crude, it contains all kinds of impurities. For example, the extracted crude oil will inevitably contain residual solvents in the extraction process. The national standard stipulates that residual solvents in crude oil are less than 100 mg / kg (per ten-thousandth part). It needs further processing (i.e oil refining), removing impurities and reducing residual solvents at the same time, so that it can become edible prepared oil after meeting national standards.
Processes ranging from crude to finished oil typically include Degumming, Neutralization & Water Washing, Bleaching, Winterization / Dewaxing Plant, Deodorization, Palm Oil Fractionation Plant, Hydrogenation Plant Oleochemical, Glycerine. That is to say, apart from suppressing and removing the problem of crude oil production, it would have to go through a refining process to make crude oil a ready oil. It can be seen that the safety of edible oil is not determined by the pressure or removal process in the preoperative phase, but mainly by the subsequent purification process.
There is no difference between the solvent extraction process and oil pressing process. The first consideration is the variety of vegetable oils and their processing characteristics. There are only two types of oil production processes that are suitable for raw materials. Currently, international common practice is: vegetable oils with high oil content (such as peanuts and rapeseed) are usually manufactured by pressing; Vegetable oils with low oil content (such as soybeans) are usually produced by direct leaching. In order to make full use of oil resources and improve economic benefits, oil must be used for oil production, usually after oil pressure. Compared to the crushing process, the leaching process has the advantages of lower residual oil in food, higher oil yield, lower processing costs, good production conditions, and full utilization of oil resources. In a word, whether the oil is solvent extracted or pressed oil, as long as it meets the quality and hygienic standards of edible oil in that country where you want to sale, it is a high quality and safe edible oil, and consumers can assure that they can eat it.
How does one start a small scale oil extraction plant
To successfully operate an oil extraction plant, it is necessary to understand the process of oil extraction and processing plant before starting.
Edible oil production process
1. Oil Pressing Process Flow
Take peanut oil extraction as an example: cleaning → cracking → cooking → crushing → peanut crude oil (crude oil)
2. Oil Purification Process
Crude Oil (Crude Oil) → Filtration → degumming, neutralization & water washing →.Bleaching → Winterization / Dewaxing Plant → Deodorization → Refined oil
Production Oil Mill
Oil mill plants should be built in areas free of harmful gases, soot, dust, radioactive materials and other spreading pollution sources. The plant design of the edible vegetable oil production enterprise is reasonable and can meet the requirements of the production process. Enterprises of different nature of the site can fulfill their production requirements.
The complex will have adequate space for storage and transportation of equipment and materials, cleaning and personnel movement.
Roads in the factory should be paved with concrete, asphalt and other hardened materials that are easy to clean to prevent water accumulation and dust from blowing.
Factories and facilities should be strictly protected from the invasion and hiding of mice, flies, and other pests.
The production area (raw material warehouse, finished product warehouse, processing workshop, etc.) should be separated from the living area.
Essential oil production equipment
Oil production machinery
- Screening equipment
- Crushing equipment
- Softening equipment
- Empty rolling equipment
- Steaming and Frying Equipment
- Pressing equipment
- Shaking equipment (types of essential oils for shaking);
2. Oil Purification Equipment: (1) Filtration Equipment; (2) degumming equipment (oil purification utensils, centrifuges); (3) alkali purification equipment (oil purification utensils, centrifuges); (4) decolorizing equipment (decorating tower); (5) deodorization equipment (deodorizer); (6) Dewaxing equipment (when dewaxing is required); (7) packaging equipment; (8) Other necessary accessories. The listed production equipment will be configured according to the production process design needs.
How much area is required for starting a mini oil mill for groundnut oil?
An average unit would require approximately 1000 square meters, half of which could be used as production area, and the other half could be used for packaging, storage, and office work. If you have a factory land that is sufficient to set up your oil mill plant, that would be great. But, if not, in some industrial areas it is also a good idea to start your business in place of rent.How Would I Start an Oil Mill ? How much money is required?
Well, starting and running an oil milling business is not an easy task. You need to know many things, before opening edible oil extraction business in any part of the city.
Here are simple steps to start an oil mill without going through much hassle over the same.
Location
The location of the oil milling business is among the things you cannot ignore when entering this field. The location will determine the success of your business. The business should be situated such that it can conform to the zoning regulations of the region. If you are going to ignore this, there are high chances that your business will not perform well at the end of the day. Therefore, it is wise to conduct market research so that you can determine some of the best places where you can establish the business in question. If you are not sure about the location, it is advisable to consult a few experts over the same. It does not make sense to pump a lot of money in a business located at the wrong place. There are high chances that you will end up failing and closing down the doors of your small company.
Investment needs
It is not possible to run a milling business without capital. It is recommended to perform an analysis of the amount of money and other resources you will require in order to start and maintain your business. There are different ways to finance the business including loans and personal cash. You need roller mills, sifters as well as aspirators among other equipment to start the operations of your business. In addition, you will need facilities that will help you when it comes to drying as well as storage of the products. Therefore, make sure that you have adequate amount of money to perform this.
How much money is required?
If you are going to start a small scale oil mill plant in India, the cost for it mainly is related to the capacity of your oil mill plant and the oil processing method it adopts. In addition, what kinds of oil you are going to process and is the oil mill plant equipped with oil refining equipment.
All of these factors will influence the final oil mill project setup cost. For a small scale oil mill plant that is without oil refining section, the generally cost is above $10,000. For larger capacity oil mill plant, the factory space and the oil mill machinery is certainly higher.
The complete equipment for this small scale oil mill plant including pretreatment equipment, screw oil expeller, oil filter press, edible oil refinery machine, automatic oil filling machine, screw conveyors, boiler.
Goyum Screw Press is a reliable name in the oil milling business for offering technical consultancy services. Goyum comprises a team of engineers, planners, specialists, financial experts, and design specialists with more than 46 years of experience in the related industries. Contact us
How To Choose Proper Oil Mill Machinery
Starting an oil mill is a really good as it gives good profit. But starting can be very difficult, especially if you do not know how to choose the right oil mill machinery. This article will help you to choose an oil mill machinery.
Before we go into depth to help you choose, first determine what the oil mill is.
An oil mill is basically a building where equipment are placed to extract the oil from the oilseed & nuts. Below are the steps which will help you to understand the process of oil mill.
Step 1. Identify the raw materials.
There are actually various types of vegetable oilseed & nuts that can be processed to obtain oil such as peanuts, sunflower seeds, palm kernels, mustard seed, cotton seeds, sesame seed, flax seeds, soybean, corn germ, safflower seed and many more. So before making a decision, make sure that you know what specific raw material you will be processing because each material has a specific requirement that must be met capacity-wise.
Step 2. Become familiar with the processes involved.
Like any equipment, oil mill machinery is built to perform certain processes, including cleaning, cracking, cooking, pressing, and filtering / refining. Below are the two most common procedures:
Cleaning – Oilseed & nuts contain inorganic impurities ( dust, metal, leafs, etc ) which needs to remove before crushing.
Cracking – This is usually the next stage of cleaning. Here, the raw material is crushed into small pieces to satisfy the required flickering condition.
Cooking – In this process, an oilseed is heated before pressing. To increase the amount of oil produced, the temperature and water are often adjusted.
Pressing – In oil mill machinery, pressing is considered one of the most important processes. After pretreatment of oil seeds, the material will undergo this process.
Filtering – When filtering, crude vegetable oils are purified using fine cloth.
Refining – This is to get rid of harmful chemical substances, so that humans can get healthy edible oil.
Therefore, before choosing one, you have to familiarize the processes involved in commissioning the raw material. Not only this, it will save you from any unexpected expenses. It will also speed up the processing of oil.
Step 3. Know capacity requirements.
Although typical oil mill machinery has a capacity of 1 TPD to 140 TPD, in most cases, manufacturers can adapt.
They can design a unit to meet every need of the project.
For example, peanut and cotton shells must be removed before pressing. On the other hand, flaking and crushing are not included before pressing the mole. So be certain and avoid disappointment, ask further.
Step 4. Do Your Work: Research
Now that you are equipped with all the knowledge you need, it is easy for you to choose oil mill machinery.
However, it does not assure you to make a great choice. So do yourself a favor and research. Ask about the views of others. After all, word-of-mouth is the most trusted source of information.
With all these processes in mind, it is safe to say that choosing the proper oil mill machinery is never an easy task. Hopefully, the tips presented here can guide you in any way and enable you to make informed choices.
Who can provide you quality oil mill machinery?
The answer is “Goyum Screw Press” a company who reached the top most position in the market of Oil Mill Machinery & Material Handling Equipment. Our machines are meant for extracting oil from various seeds & nuts.
Designed by our professional team, this is manufactured using premium grade material. It has proven to be most efficient, reliable and durable equipment available globally.
The firm is an ISO 9001-2015 certified company, delivering a full range of services to vegetable oil seed processing machines, oil extraction related product.
We have supplied more than 450 projects on Turnkey basis which are performing successfully in 7 Continents covering 51 countries. We are registered with United Nation Agencies.